How to Process Horse Manure into Pelleted Fertilizer | Organic Fertilizer Machine

Horse Manure Compost Granulator Solution

In modern stable management, handling horse manure is a persistent challenge. Raw manure contains bulky bedding (straw, wood shavings), parasites, and weed seeds. Direct application can cause “root burn” and spread diseases. Investing in a professional Horse Manure Organic Fertilizer Machine not only reduces waste volume but also neutralizes pathogens through thermal stabilization, creating a high-value commercial organic fertilizer.

 

Core Process: From Waste to Commodity

Phase 1: Fermentation & Composting
This is the critical step for odor control and sterilization.

Technical Key: Use a Groove Type Compost Turner or a hydraulic windrow turner to aerate the piles periodically.

Parameters: The internal temperature of the pile must be maintained between 55–65°C for at least 7 consecutive days. This aerobic process decomposes complex organic matter into a stable state. As a foundational Horse Manure Organic Fertilizer Machine, the turner ensures oxygen reaches every layer of the manure.

Phase 2: Pre-treatment (Crushing & Screening)
Fermented horse manure often contains large pieces of bedding and moisture levels unsuitable for direct granulation.

Moisture Adjustment: Use a Solid-Liquid Separator to control moisture at approximately 30%–40%.

Refinement: A Semi-wet Material Crusher is used to break down fibers, followed by a Rotary Drum Screen to remove oversized, undecomposed bedding materials. In a complete production line, every Horse Manure Organic Fertilizer Machine in this stage must work in synergy to ensure the fineness meets granulation requirements.

Phase 3: Granulation & Finishing
This stage adds significant commercial value by converting compost into easy-to-handle pellets.

High-Efficiency Granulation: The New Type Organic Fertilizer Granulator is utilized. As the most critical Horse Manure Organic Fertilizer Machine, it uses high-speed mechanical agitation to transform powdered material into uniform, spherical pellets.

Drying & Cooling: Pellets pass through a rotary dryer to reduce moisture further, increasing granule hardness and ensuring long-term storage stability.

 

Technical Advantages & Operational Reliability

Wear-Resistant Design: Considering the abrasive nature of straw fibers in manure, each Horse Manure Organic Fertilizer Machine is built with SUS304 stainless steel or specialized wear-resistant alloys to extend service life under harsh conditions.

Automation Integration: The entire production line can be synchronized via a PLC central control cabinet, allowing 1-2 operators to manage the entire sequence from intake to bagging.

Customizable Capacity: Solutions are available from 1 TPH to 20 TPH to suit everything from private equine facilities to large-scale commercial fertilizer plants.

 

Transforming horse manure into a resource is both an environmental necessity and a profitable opportunity. GOFINE’s solutions ensure every pellet meets nutrient and hygiene standards through precision process control and parameterized equipment design.

 

Technical Consultation & Customized Solutions

If you are looking for efficient horse manure processing equipment or need a customized production line layout, please contact our engineers.
Contact us today for a detailed technical manual and a customized 1-20 TPH project proposal.