Wheeled Compost Turner: A High-Efficiency Solution for Organic Fertilizer Fermentation

Product Overview

The wheeled compost turner is a core piece of equipment in modern organic fertilizer production. It features a four-wheel self-propelled design and advanced turning technology, specifically designed for the aerobic fermentation treatment of organic waste such as livestock manure, sludge, and straw. As a professional manufacturer of wheeled compost turners, our products offer economical and practical solutions for organic fertilizer production, thanks to their flexible mobility, high-efficiency turning capacity, and intelligent control.

Working Principle and Technical Advantages
Core Working Principle
Straddle-type Turning and Composting: A four-wheeled chassis straddles the strip pile, and a rotating cutter shaft turns, loosens, and moves the material.
Oxygen Supply: Mechanical turning and composting ensures full contact between the material and air, promoting aerobic microbial activity.
Temperature Control: The pile temperature is controlled at 55-70℃ to ensure efficient composting and pathogen elimination.
Moisture Control: The turning and composting process promotes moisture evaporation, reducing the material’s moisture content.

Technical Advantages
Mobile and Flexible: Four-wheel drive allows for forward, backward, and turning movements, adapting to complex terrains.
Highly Efficient Turning and Composting: Single turning and composting width 2-3.2 meters, depth 0.9-1.3 meters, hourly processing capacity 400-500 cubic meters.
Easy Operation: One-person operation, high degree of automation, reducing labor intensity.
Energy Saving and Economy: Energy consumption less than 1KW per ton of fertilizer, low operating costs.
Environmentally Friendly Design: Reduces odor emissions, meeting environmental protection requirements.

Core Technical Parameters
Main Performance Indicators:
Turning Width: 2000-3200mm, various specifications available
Turning Depth: 900-1300mm, adaptable to different pile height requirements
Processing Capacity: 500-1500 cubic meters/day, meeting different production needs
Power Configuration: 32-150 hp diesel engine, ample power
Traveling Speed: 0-5km/h, adjustable speed design
Equipment Weight: 2-5 tons, stable structure

Product Characteristics:
Fermentation Uniformity: ≥90%, no dead corners
Composting Cycle: 15-20 days, 50% shorter than traditional methods
Energy Consumption: 0.03 RMB per cubic meter of fuel, economical and affordable
Service Life: Core components ≥8 years

Application Areas and Value
Main Applications
Livestock and Poultry Manure Treatment: Resource utilization of livestock and poultry waste such as pig manure, cow manure, and chicken manure
Sludge and Waste Treatment: Harmless treatment of municipal sludge and kitchen waste
Straw Resource Utilization: Fertilizer application of agricultural straw, sawdust, and other waste materials
Organic Fertilizer Production: Fermentation stage in small and medium-sized organic fertilizer plants

Economic Value
Efficiency Improvement: Replaces the workload of 100 people, increasing processing efficiency by 50 times
Cost Savings: Annual labor cost savings of 200,000-300,000 RMB
Environmental Benefits: Reduces environmental pollution, compliant with environmental protection policies
Return on Investment: Payback period of 1-2 years, significant economic benefits

Operation and Maintenance Points
Operation Points
Control material moisture content at 50-65% for optimal results.
Adjust turning frequency according to fermentation stage.
Keep equipment clean to prevent material sticking.
Regularly check equipment operating status.

Maintenance
Daily check tire pressure and cutter shaft wear.
Weekly clean equipment to maintain good condition.
Monthly check transmission system and lubrication.
Regularly replace wear parts to ensure equipment performance.

Market Prospects and Development Trends
Policy Support
The state is vigorously promoting organic fertilizer to replace chemical fertilizer, resulting in strong market demand. Stricter environmental requirements for livestock and poultry farming have created an urgent need for manure treatment.
The rural revitalization strategy promotes the resource utilization of agricultural waste.

Technological Development
Intelligent Upgrading: Equipped with sensors and automatic control systems.
Multi-functional Integration: Adding additional functions such as crushing and mixing.
Environmental Optimization: Further reducing energy consumption and emissions.

Wheel-type compost turners, with their economic practicality and ease of operation, have become an ideal choice for small and medium-sized organic fertilizer production enterprises, making significant contributions to the resource utilization of organic waste and the development of green agriculture.