Tracked Compost Turner: Core Equipment for Organic Fertilizer Fermentation

I. Product Overview
The tracked compost turner is a core piece of equipment in organic fertilizer fermentation production. It employs an advanced tracked walking system and a highly efficient turning mechanism, specifically designed for aerobic fermentation of organic waste. As a professional manufacturer of organic fertilizer fermentation equipment, our tracked compost turner, with its superior turning effect, intelligent control, and wide adaptability, has become the preferred equipment for modern organic fertilizer production enterprises.

II. Working Principle and Technical Advantages
Working Principle
Turning and Mixing: The tracked system straddles the fermentation pile, and the rotating cutter shaft grabs and disperses the material, achieving thorough mixing.
Ventilation and Oxygenation: The loose material structure promotes oxygen penetration and accelerates the activity of aerobic microorganisms.
Crushing Function: Crushes large pieces of material, increasing the specific surface area and improving fermentation efficiency.
Temperature and Humidity Regulation: Heat and moisture are dissipated during turning, maintaining the optimal fermentation temperature of 55-70℃.

Core Technical Advantages
Tracked Design: Low ground pressure (≤0.05MPa), adaptable to muddy and soft ground, preventing the vehicle from getting stuck or slipping.
Deep Turning: Turning depth can reach 0.8-2.5 meters, ensuring thorough fermentation at the bottom of the pile.
Intelligent Control: Equipped with temperature and humidity sensors, automatically adjusting the turning frequency and depth.

High Efficiency and Energy Saving: Processing capacity of 500-1800 m³/h, saving 30% more energy than traditional equipment. Environmental Protection and Emission Reduction: Reduces emissions of harmful gases such as hydrogen sulfide and ammonia, meeting environmental protection requirements.

III. Technical Parameters and Performance Indicators
Main Parameters:
Model: GFLD Series (2300mm-3000mm)
Turning Width: 2300-3000mm
Turning Height: 600-1800mm
Processing Capacity: 500-1800m³/h
Power Configuration: 75-143 hp
Working Speed: 6-10m/min
Cutter Shaft Diameter: 400-800mm

Performance Characteristics:
Fermentation Uniformity: ≥95%, no fermentation dead zones
Fermentation Cycle: 15-20 days, 50% shorter than traditional methods
Deodorization Effect: Reduces harmful gas emissions by 80%
Equipment Lifespan: Key components have a lifespan of ≥5 years

IV. Application Areas and Value
Main Applications: Livestock and Poultry Manure Treatment: Resource utilization of livestock and poultry waste such as chicken manure, pig manure, and cow manure.
Agricultural Waste Treatment: Fermentation of agricultural waste such as straw, fruit and vegetable residues, and mushroom residue.
Municipal Sludge Treatment: Harmless treatment of organic waste such as urban sludge and sugar factory filter mud.
Large-scale Organic Fertilizer Production: Continuous production in large-scale organic fertilizer plants.

Economic Value
Processing Efficiency: Daily processing capacity can reach over 100 tons, replacing 3-5 workers.
Cost Savings: Annual labor cost savings of 200,000-300,000 RMB, energy consumption reduced by 30%.
Environmental Benefits: Reduces environmental pollution and meets environmental protection policy requirements.
Return on Investment: Annual processing capacity of 10,000 tons of material, investment payback period of 1-2 years.

V. Operational Points and Maintenance
Operational Points
The optimal material moisture content is controlled at 50-65%.
Adjust the turning depth according to the pile height.
Maintain regular turning frequency to ensure oxygen supply. Use in conjunction with a deodorization device to reduce odor emissions.

Maintenance and Upkeep:
Daily check track tension and sensor sensitivity.
Weekly clean residual material from the turning teeth.
Monthly check the hydraulic system and lubrication.
Quarterly replace wear parts to ensure equipment performance.

Conclusion: As the core equipment for organic fertilizer fermentation, the tracked compost turner plays a vital role in the resource utilization of organic waste due to its high efficiency, intelligence, and environmental friendliness. Through advanced technology and scientific design, it not only improves the efficiency of organic fertilizer production but also makes significant contributions to environmental protection and sustainable agricultural development.